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8X L/MONO(TREBLE) Jack Replacement

John M

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: I am having a problem with the connection to the L/MONO(TREBLE) Jack on my 8X. Also, the “plug to jack” physical connection is not very tight. With the slightest tug on the cord it falls out. Both problems are very annoying to me, especially when I am playing for a group audience. I always play my 8X connected to my Bose L1, since the sound is so much better with the Bose than with the internal speakers of the 8X. I was getting static/hum/popping in the Bose. I was using the L/MONO(TREBLE) Jack on the 8X. I switched to the R/MONO(BASS) jack. This Jack still had, what I thought, was not a very tight physical connection. The static/hum/popping problem was better--for a while. But in a few months the exact problem returned. I tried using DeoxIT D5, but no change/improvement. Maybe, because I always have the 8X output Jack connected to the Bose, the spring tension on the 8X Jack gets reduced. I don’t know. I only use one Jack. I do not use stereo, where I need both Jacks simultaneously.

My solution was to replace the L/MONO(TREBLE) Jack with a Switchcraft Conxall Jack that is much more substantial than the Jack that is mounted on the printed circuited board of the 8X. The Jack is a “through hole mount” that has nuts on both sides for a very secure mount to the 8X. The diameter of the Switchcraft Jack is larger than the diameter of the original Jack on the 8X. However, it does fit through the hole of the 8X case. I was worried about this. I would have drilled a larger hole on the 8X if I had to, but that was not necessary. I removed the L/MONO(TREBLE) Jack from the printed circuit board of the 8X and soldered wires to the printed circuit board to connect to the Switchcraft Jack.

NOTE: The ideal way to remove the Jack from the printed circuit board, would be to heat all three connection points at the same time. I don’t know how they do this when they manufacture the boards. Maybe there is a tool that will heat all three points at the same time. I only have one tip on my soldering iron. What I did was: heat one of the three points, lift the jack a little, go to the next point, lift it a little more, etc. I finally got it out. However, in the process, I damaged “one trace” on the circuit board that I finally repaired—it was a PAIN. If I had to do it again, I would start as I did, until I got the old Jack high enough to get “dikes” under the Jack and cut it off at the circuit board. Then I would go back, unsolder the cut wires from the circuit board, remove them, and solder new wires to solder to the Switchcraft Jack.

Below are pictures of my installation. The Switchcraft Jack has a very solid physical connection when you push it in. You have to grab the plug and pull hard to get it out. I like that. The electrical connections are perfect. I have used it for about a month now. It is “bullet proof”.
 

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Last edited:
just fyi

there is a type of copper braid used to de-solder in such cases,
it works well.. you touch a (clean) hot soldering tip to the braid which
is touching the solder point an it wicks up the solder as it melts
leaving the circuit board and leg clean and easily separated
 
Hey John,
Not bad on the phono jack... but I was looking at the USB jack and then went and looked at mine. I see the "right side" of the USB-B plug like kinda damaged a bit on your pic... could that be the reason you are not able to use the connection on the last 2 computers you tried or is that just a trick of the light and the angle the picture is taken at?
 
Good work, congrats!
 
Hey John,
Not bad on the phono jack... but I was looking at the USB jack and then went and looked at mine. I see the "right side" of the USB-B plug like kinda damaged a bit on your pic... could that be the reason you are not able to use the connection on the last 2 computers you tried or is that just a trick of the light and the angle the picture is taken at?
I cannot see a problem with the jack. However, it may be bad (electrical connections & connectors drive me "nuts"). To be 100% sure, I am going to remove the 8X cover when I have a little extra time. Then I am going to take a spare USB cable, trim some insulation off of the four wires and solder four hook-up wires to the USB cable. Then I will "tack solder" the other end of the hook-up wires to the four points on the bottom of the circuit board where the USB connector is. This way, I will have a solid hardwired connection from the 8X USB connector (that is now bypassed) to the USB connector that I will plug into my PC.
 
another fyi

many of the pre-made cables are using composite leads
instead of copper wires, many of these actually cannot be
spot soldered

if you want to bridge a fresh usb port it might be better to
pick up a parts type usb head or header from Amazon or partsExpress
(i have noticed a few from time to time)

but if you take a few usb cables apart you may find one with
tough, normal wires
 
Thanks for the "heads up". I just went down in the basement and got a USB cable. I stripped the insulation off one wire and was able to solder a small visible spot on the wire. I also noticed the solder melted on all the tiny strands of the wire. The wire is small -- #22 or probably #24. I assume the wire is copper -- maybe tinned copper since it is a silver color and not the copper color I am used to.

I am not going to cut the cable, just strip off the insulation, and spot solder the hook-up wires to the 4 conductors and then solder them to the 4 points on the circuit board. The hook-up wires will be in parallel with the USB connector on the circuit board when I plug in the "modified" USB cable. I will "ring out" each wire, one at a time before I solder, so that I have every wire going to the right pin. This should be a simple little task. However, many simple projects that I start should be easy, often turn out to be a mess once I make some small "screw up". The last thing I want to do here, is get the wires crossed, plug the cable into my PC and then destroy a component on the 8X.
 
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